by William Larson | 12:58 am

Plasma cutters come in various sizes for various applications. Some plasma cutters are reserved for strictly commercial uses, while others are hand-held and available for regular day-to-day household use. For those who purchase a plasma tool for use around their home, farm or workshop, they will find this tool extremely useful and wonder how you could have done without it. When shopping for a plasma cutter it’s important to do research. Serious research should include reviews, videos and manufacturer websites. No matter which model you end up choosing, it is important to remember that this is a machine that is designed to cut materials, so please read through the care and operations manual carefully before use.

This review considers three of the absolute best portable hand held plasma cutters available on the market today. All three plasma cutters were chosen based on customer satisfaction ratings, dependability and respect garnered by their brands and the manufacturers that back their products including customer support and warranty, and general overall performance. The three portable plasma cutters chosen based on excellent performance and usability are: Hypertherm Powermax 45, Miller spectrum 625 X-Treme, and the Hobart AirForce 40i



The Hypertherm Powermax 45 is the most versatile and portable 1/2″ plasma cutting machine on the market today. No question about it, the Powermax 45 from Hypertherm has a mean cutting edge over its competition, and is a powerful and versatile addition any workshop. This high performance, high quality plasma cutter is developed from a trusted manufacturer, Hypertherm. Hypertherm has developed fine cutting tools for over 50 years and is considered a leader in the industry. The Hypertherm corporation believe in their products and maintain a strong online presence along with extensive customer support. The PM45 is a versatile multi-purpose tool that cuts, gouges, slices faster and easier than its competition.

The portable nature of the Hypertherm Powermax 45 is one of its major advantages. Indeed, it’s why the workers at the Kennedy Space Center choose this brand above all others. The compact nature of its design along with its lightweight, make the Powermax 45 a formidable presence on the market. This little powerhouse of plasma cutting versatility weighs in at only 37 pounds, cutting power of 45 amps, dimensions: 16.8 x 6.8 x 13.7 inches, which makes it perfect for those who need a portable unit that they need to move around their workshop or from job site to job site.

Hypertherm 45’s power system also has ‘PowerCool’. In other words, the interior of the plasma cutter is cooled in a more efficient manner, and this, of course leads to better performance. The ‘FastConnect’ torch connection allows versatile usage for both hand-held and mechanized applications. The ‘Conical Flow’ increases arc energy density for excellent cutting quality. The Powermax 45 has a cutting system rated at 1/2 inches with a severance capacity of 1 inch.


The Miller spectrum 625 X-Treme is a light and compact plasma cutter, weighing in at only 21 pounds. dimensions are 13.25 x 9 x 5 inches. The consumables used by the Miller Spectrum 625 are also easy to afford and find. Not to be confused by its small size, this plasma cutter packs a lot of power coming in at 40 amps, cutting 5/8 inch thick mild steel. This makes the Miller spectrum 625 X-TREME an excellent choice for light industrial or workshop applications.

The Miller Spectrum 625 X-TREME comes with an XT40 torch for extra flexibility along with an ergonomic handle and no slip grip. All of this ensures that you will be able to maneuver easily while doing your project. The Auto refire technology controls the pilot arc, which is an asset when cutting perforated metals such as grates. maximum severance cut of 7/8 inches at 40 amps. The package includes a heavy-duty cable with clamp, 40 A consumables, 12 foot power cord with twist lock plug X-Case for carrying, shoulder strap, drag shield, air fitting, deflector.

As this is a portable device, the case must be able to not only withstand use, but also protect the plasma cutter. The durable X-Case gives your plasma cutter excellent protection. The case contains room for consumable box, adapters, eye protector and gloves. Miller is an excellent company and stands behind its products with excellent customer support and warranty. The Miller 625 is a high quality plasma cutter that is portable, versatile and powerful.


Hobart is another well trusted and respected company that has been in operation for over 100 years. The plasma cutters they produce have a loyal following and are known as among the best in the industry. The Hobart AirForce 40i a plasma cutting tool which allows the user to cut a variety of conductive metals such as aluminum, steel, stainless steel, copper, among others. Applications for the 40i include maintenance, auto body, prototyping, sheet metal, farm/ranch, plumbing and fabrication.

The Hobart AirForce 40i uses an XT40R torch sports a high performance ergonomic design which delivers comfort for long hours in the workshop. The Hobart AirForce 40i has an inverter-based design and can slice up to 5/8 inch steel with the ability to server up to 7/8 inch steel. This plasma cutter has been designed for working on heavy workloads, and can be considered a commercial grade plasma cutter. The Hobart AirForce 40i also has wind Tunnel Technology which prevents abrasive dust and grit from damaging the internal components.


Plasma cutters are said to cut through all types of metal, including aluminum, cast iron, carbon steel, nickel alloys, cobalt, stainless steel, titanium and copper with ease, almost like a warm knife slicing through butter. Users find plasma cutters extremely useful, due to the ease and speed at which they cut through the material. Plasma cutters are extremely precise. Metal workers will be able to make intricate cuts without issue. Plasma cutters are used by both tradesmen and artists alike. That being said, when you are in the market for a plasma cutter it’s of extreme importance that you focus on what purpose you have for the cutter. Making sure you have purchased the perfect plasma cutter for your specific needs will ensure that you will have a tool that you can work with for many years to come. Visit this website if you want to find the best plasma cutter.



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